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Motorhome Facts Forum Index -> Base Chassis (Fiat/Mercedes/Iveco etc) -> Fiat Ducato heater failure
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Fiat Ducato heater failure
408501 PostPosted: Sun Apr 13, 2008 9:46 am Thank this member for this postReply with quote
GBrapido Subscriber 23/03/2009 
 
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Hi all.

the heater fan on the cab of my Ducato chassis has failed.

it works on speed 4.

no blow on speeds 1 2 and 3.

suspect resistor pack failure, anyone got any idea what is problem.

under warranty but would rather fix it myself if i can due to long drive and time problems to dealer for repair.

all help gratefluuly received.

regards

Geoff B
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408523 PostPosted: Sun Apr 13, 2008 10:28 am Thank this member for this postReply with quote
clodhopper2006 Subscriber 05/10/2008 
 
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Yes you've got it. Resister pack failed, no doubt about it. Speed four does not use a resister hence it still works.
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408528 PostPosted: Sun Apr 13, 2008 10:34 am Thank this member for this postReply with quote
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Hi Geoff,

Got same problem been told at least half a day dash has to be removed been waiting since December don't fancy doing my self.

Alan
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408536 PostPosted: Sun Apr 13, 2008 10:45 am Thank this member for this postReply with quote
GBrapido Subscriber 23/03/2009 
 
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Thanks both.

anyone know a Fiat dealer that will do the warranty work near to Derby.

sounds like a common fault. not good design then.

Geoff
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408539 PostPosted: Sun Apr 13, 2008 10:50 am Thank this member for this postReply with quote
MandyandDave Subscriber 24/05/2009 
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Plenty of Dealers in your area Geoff, use the van dealer locator for your nearest
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408612 PostPosted: Sun Apr 13, 2008 1:09 pm Thank this member for this postReply with quote
Zebedee Subscriber 06/10/2008 
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GBrapido wrote:
Thanks both.

anyone know a Fiat dealer that will do the warranty work near to Derby.

sounds like a common fault. not good design then.

Geoff


Hey up - "Fannygate" here we come!! Shocked Shocked Shocked Laughing Laughing


I don't want to sound too picky Geoff ( Very Happy ), but two reports of this failure hardly makes it a common fault, or necessarily a poor design.

Cheers

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408691 PostPosted: Sun Apr 13, 2008 3:50 pm Thank this member for this postReply with quote
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3 reports Cool

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408698 PostPosted: Sun Apr 13, 2008 4:03 pm Thank this member for this postReply with quote
GBrapido Subscriber 23/03/2009 
 
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Actually to be piccy.

as a designer. 10 years + designing automotive HVAC systems for OEMs

1 fault of this type on a 17,000 mile vehicle is a poor design.

Having done many FMEA's on HVAC systems i can assure you that this is a poor design. IT SHOULD NOT FAIL.

It is common problem with resistor packs, they burn out if not designed correctly.

So if a good design it will not fail, very similar to a lightbulb in the SPC curve being the shape of a bathtub.

modern vehicles use an electronic speed controller as resistor packs are obsolete in well designed HVAC systems.

Geoff
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410709 PostPosted: Wed Apr 16, 2008 4:48 pm Thank this member for this postReply with quote
GBrapido Subscriber 23/03/2009 
 
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Finally managed to get through the rude girl on Brownhills service reception (put phone down on me because i wouldn't just go away) and speak to a service manager, who was very helpfull,

you see Brownhills it can be done ( customer care that is ).

anyway, they keep the resistors in stock as it is a common problem.

QED
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