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Motorhome Facts :: View topic - Judder in 2004 peugeot boxer - help!!

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 Judder in 2004 peugeot boxer - help!!
651827 Post Posted: Sat Jun 27, 2009 11:36 am Thank this member for this postReply with quote Back To Top

Walmer Subscriber 13/07/2012 


Joined: Mar 04, 2006

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Location: Ireland

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Vehicle is Boxer 290M 2.0 HDi - only 27,000 miles owned by us from new. No accidents or bumps.

When we pull off and accelerate there is a judder as if a driveshaft is bent or wheels buckled...it only happens when accelerating even worse when we accelerate up a hill. Usually pulling at approx 40 mph. All wheels have been balanced and checked - they are not buckled.

So far 3 machanics think it is possibly the driveshaft and/or clutch, but they can't be sure and it will be very expensive to proceed on this basis. Any ideas?

Thanks

Hilary
 Re: Judder in 2004 peugeot boxer - help!!
651853 Post Posted: Sat Jun 27, 2009 12:43 pm Thank this member for this postReply with quote Back To Top

GerryD Subscriber 18/10/2012 


Age: 61

Joined: Sep 20, 2007

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MH: Bessacar E480

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Walmer wrote:
Vehicle is Boxer 290M 2.0 HDi - only 27,000 miles owned by us from new. No accidents or bumps.

When we pull off and accelerate there is a judder as if a driveshaft is bent or wheels buckled...it only happens when accelerating even worse when we accelerate up a hill. Usually pulling at approx 40 mph. All wheels have been balanced and checked - they are not buckled.

So far 3 machanics think it is possibly the driveshaft and/or clutch, but they can't be sure and it will be very expensive to proceed on this basis. Any ideas?

Thanks

Hilary

Five questions:
1. Is there any extra external noise when you pull away?
2. How do you feel the judder? Is it through the Steering, suspension or clutch pedal?
3. If you increase revs is the judder less or more?
4. Is there any judder in reverse?
5. Is the judder there as the clutch is engaging or once it is fully engaged?
The answers here may give some clues. BTW, this is nothing to do with the reported judder on later X250 models.
Gerry
 
651880 Post Posted: Sat Jun 27, 2009 2:12 pm Thank this member for this postReply with quote Back To Top

drcotts Subscriber 08/09/2012 


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It may be the engine or gearbox mountings ar loose. If they are the van will judder as the diff box in the gearbox tried to find a balance. Which is hard as the driveshafts are different lengths.

You can try the shafs by just grabbing then and pulling side to side etc to see of there is any play. A small amount is ok but you shouldnt have lots of slop

ps you have checked the wheel nuts...havent you?

Phill

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652011 Post Posted: Sat Jun 27, 2009 7:50 pm Thank this member for this postReply with quote Back To Top

Walmer Subscriber 13/07/2012 


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Thank you Gerry and Phill.

The van is with the mechanic at the moment, so I can't answer all your questions but:

Not aware of external noise when we pull away - will check on Monday

Seems to be general throughout front (possibly rear) of van eg you can feel it through the seat!

It happens when accelerating and at about 40 miles an hour, then it evens out and drive is normal

Haven't noticed it in reverse - will check on Monday

Mechanic says they can see wobble when they jack up the van

Rear and front wheels were balanced

Mechanic also changed all wheels around to see if it made any difference - it didn't

All wheel nuts have been tightened

Any further suggestions gratefully received. I am really worried about safety.

Hilary
 
652013 Post Posted: Sat Jun 27, 2009 7:56 pm Thank this member for this postReply with quote Back To Top

zappy61 Subscriber 20/01/2013 


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May be a wheel bearing. Its difficult with a large wheel, but can you jack up the wheel clear of the ground and try moving the wheel top to bottom any play indicates wheel bearing.

Graham
 
652051 Post Posted: Sat Jun 27, 2009 9:26 pm Thank this member for this postReply with quote Back To Top

GerryD Subscriber 18/10/2012 


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OK, well we have definitely ruled out clutch and gearbox. That it is speed related should make it easier to identify.
You are now describing it as wobble, how old are the tyres? It is common for low use tyres for the carcase to develop a twist or flat spot. This is quite difficult to see, but If you change the wheels from front to back does the wobble move with them?
It's a long shot, but do you have anyone with identical wheels that you can swap with to test? Easy with mass-produced cars, but a 3500kg van is a different proposition.
A further option is shock absorber.
Gerry
 
652077 Post Posted: Sat Jun 27, 2009 10:13 pm Thank this member for this postReply with quote Back To Top

Walmer Subscriber 13/07/2012 


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Thanks, Gerry, front tyres are new. problem existed before tyres were replaced. Front wheels with new tyres were moved to rear and wobble still existed on Front of van. It is hard to describe, but it's more of a wobble than a vibration.

On what grounds do you think clutch and gear box ruled out/

Thanks

Hilary
 
652165 Post Posted: Sun Jun 28, 2009 9:02 am Thank this member for this postReply with quote Back To Top

GerryD Subscriber 18/10/2012 


Age: 61

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Walmer wrote:
Thanks, Gerry, front tyres are new. problem existed before tyres were replaced. Front wheels with new tyres were moved to rear and wobble still existed on Front of van. It is hard to describe, but it's more of a wobble than a vibration.

On what grounds do you think clutch and gear box ruled out/

Thanks

Hilary

Hilary,
Clutch is ruled out because if it was the clutch then you would feel it more as the clutch engages and disengages. Once the clutch is fully engaged then there is no longer a physical clutch
Discounted the gearbox as it is felt at the wheels and not in the centre of the vehicle. Also it is speed related and a gearbox gearing issue would show at all speeds.
Gerry
 
652726 Post Posted: Mon Jun 29, 2009 8:49 am Thank this member for this postReply with quote Back To Top

Walmer Subscriber 13/07/2012 


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Thank you Gerry. Will take all this info to mechanic today and report back.

Hilary
 
653025 Post Posted: Mon Jun 29, 2009 7:16 pm Thank this member for this postReply with quote Back To Top

Walmer Subscriber 13/07/2012 


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Have been back to mechanic. He says best way to describe problem is
'only happpens when - throttle on - diff under load - happens at about 35 mph and it stops when you reach about 40 mph'

Doesn't happen in reverse - no extra noise heard outside vehicle.
Any more ideas gratefully received.

Thanks again.

Hilary
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